Okay - true confession time. In school, I was a theater rat... always in plays and musicals, always taking artsy-fartsy classes, including "How To Mime" or, as I remember it, "How To Pretend You're Stuck In A Box And Look Foolish Doing It." Unless you're Marcel Marceau, you look really silly doing mime. So... no mime today. But, we are still making a box. In particular, a boxed corner. This is a sewing technique everyone should have in her/his arsenal. The boxed corner creates space in something that would otherwise be flat. For example, in a bag, you'll have a lot more room to stash your stuff if you create boxed corners. Basically, any sewn corner can be turned into a boxed corner with a few simple steps. We show you the two most common methods.
If you sew two squares together, then turn them right side out, the square is still flat. If you were to stuff it with some filler, it would make a lovely knife-edge pillow. If you want to turn your flat square into something with more dimension, you add boxed corners.
We love the box corner here at S4H. Below are just a few projects made more appealing and functional thanks to their boxed corners.
The basic box corner
For this tutorial, we've used a light fabric with contrasting thread so you can clearly see the steps of our techniques. You would use the fabric of your choice with coordinating thread.
In this example, we're assuming you’re working on a project that has sewn corners and is shaped like a square or rectangle. If you’re following a pattern or tutorial, the boxed corners (as well as the exact measurements) will be indicated.
- Place the fabric right side together.
- Using a straight stitch, and the indicated seam allowance, sew the side and bottom seams, pivoting at each corner. We used a ½" seam allowance.
- With the sewn fabric still right sides together, use both hands to pinch and pull apart the corner. As you keep pulling, the fabric will begin to make a little peak with the corner point at the top and the seam lines running down the middle of the front and the back. Align these side and bottom seams. Place a pin in the matched seams to hold them together. It is very important that you exactly match the seams; that is what will make the intersecting lines of your finished corner look good.
- Mark the depth of the boxed corner with a fabric marking pen or pencil and a straight ruler, positioning your ruler so the depth is measured from side to side at the base of the "peak." Our boxed corner depth is 3” (more on how to determine measurements below). Slide the ruler down from the peak until you reach the point at which your "triangle" is at the appropriate width (3" in our sample). Draw a horizonal line at this measurement.
- Another measuring option is to measure vertically from the corner point of your seam (the actual end point of the seam – not the tip of the fabric) down along the seam line. In this case, you measure HALF the width of your finished corner – or 1½" in our sample. It's a bit harder to tell in the photo below, but from the point of the seam to the ruler is 1½" – look at the grid lines on the cutting mat, which are 1" squares. Draw a horizontal line at this measurement.
- Sew across the peak on the drawn line. Be sure to backstitch at the beginning and end of the seam.
NOTE: Depending on the project you’re sewing, you may want sew across two or three times to reinforce for added strength at corner. This would be an especially good practice for a bag.
- Trim away the peak to ¼" - ½" from the line of stitching.
- Gently pull apart the corner at the seamline to see the boxed corner take shape.
- Turn the fabric right side out to really see what your finished boxed corner looks like. Lovely!
Cut-out box corner
As with many sewing techniques, there’s an alternate way to create a boxed corner. Some people prefer to cut a square from each corner, then bring the seams together to sew the corner. You get the exact same finish as above, just in a different way. You may find this to be a better approach to sewing a boxed corner with heavier-weight fabrics.
- Place the fabric right sides together on a flat surface.
- Measure, mark and then cut equal size squares from each corner. In our example, we wanted a 4" finished corner and so cut out our corner squares at HALF that size or 2" x 2" squares (if you are using a pattern, you should be given your cut dimensions, but there are additional notes on measuring below).
- Using a straight stitch, and the indicated seam allowance, sew the side and bottom (or adjacent) seams separately (because you just cut away the corner you would have pivoted at!).
NOTE: You can also sew the side and bottom seams first, pivoting at the corner (as above) and then cut out the corner. You just need to be sure of all your sizing. It doesn't matter that you are cutting into the seam as it will be secured again when the corner itself is stitched.
- In the same manner as the basic box corner above, carefully match the side seam with the bottom or adjacent seam. Pin in place.
- Sew along raw edge of the corner, using a straight stitch and the indicated seam allowance. In our example, our side and bottom seams were ½" so our seam allowance across the corner should also be ½". Be sure to backstitch at the beginning and end of the seam.
NOTE: Interestingly enough, you will sometimes see pockets shaped like this (with the two bottom corners cut out) except they use just one layer of fabric. Think about a cell phone pocket inside a bag; you need depth in the pocket for the phone... solution: boxed bottom corners.
If you’re not following a pattern or tutorial that tells you the proper measurements, you will need to do some calculating to determine the size (or depth) of your boxed corner. It’s recommended you start with a shorter distance and go from there; you can always increase the size of box corner (especially if you’ve already trimmed away the fabric), but ya can't go smaller after you've made your cuts. As always, we recommend testing any new technique on scraps prior to starting on your project.
Basic box corner
With a basic box corner, the distance from one folded edge to the other at the base of the peak is the depth of the box corner. Remember, in our example above, we sewed 3” across the peak from fold to fold, which yielded a 3" box corner. Or from the top fold of the peak, you can measure HALF the width of what you want your finished corner to be.
The farther away from the peak that you draw your line and sew, the deeper the box corner will be. Using a ruler to mark the stitch line will help you determine the depth, plus it helps you stay consistent on the other corner(s).
Cutout box corner
When you plan to use the cutout box corner method, you need to pre-determine the size of the box corner. The most important thing to remember is: the size of the square you cut away is HALF the size of your finished box corner. In our example above, we cut out a 2" x 2" square, which resulted in a 4" box corner.
The other detail to remember is seam allowance. You want to use the exact same seam allowance across the box corner seam as was used for your side and bottom (or adjacent) seam allowance.
As always, accuracy in cutting is key so the box corners are consistent in size.
A few additional helpful notes to remember about box corners
- The deeper or larger the box seam, the shorter the project.
- The smaller or shorter the box seam, the less depth you will have overall.
- If you’re making a bag, remember that you will need to create identical box corners on your lining.
Sample Creation and Instructional Outline: Jodi Kelly